We specialize in the production of complex turned and turn-mill parts for the bicycle and mobility industry. Particularly gearing parts and drive components are our passion. Due to our extensive manufacturing know-how as well as our versatile machines, we are able to economically and productively manufacture small to medium (five-digit) quantities. Our standard materials are high-strength aluminum alloys and steel, as well as stainless steel and titanium.
We are excited to receive your inquiries and to manufacture your parts!
Machinery
INDEX R200
- Turn-mill center
- Suitable for complex turn-mill parts
- Bar capacity: 65mm
- 5-axis machining on workpiece front and rear
- A total of 12 stationary turning tools
- 2 powerful motor milling spindles with 18.000 rpm
- Automatic workpiece removal
TRAUB TNX65
- Turn-mill center
- Suitable for complex turned and turn-mill parts
- Bar capacity: 65mm
- Maximum turning length: 650mm
- Simultaneous, independent working with 3 tool holders:
- 2 lower turrets with 10 tool stations each
- Powerful milling spindle with 12,000 rpm and B axis
- Automatic workpiece removal
INDEX ABC
- 2 Production turning machines with different configurations
- Suitable for turned and simple turn-mill parts
- Bar capacity: 42mm and 65mm
- Back working possible through synchronous spindle
- Simultaneous machining with up to 3 tools: upper and lower turret as well as back working attachment
- Live tools can be used on all tool holders
- Automatic workpiece removal
Manufacturing Technologies
Gear / Power Skiving
- Highly productive machining of internal and external gears
- Alternative to broaching and hobbing
- Longer tool life at higher productivity
- High cutting speeds with more teeth per time in operation
- Power Skiving and turning with the same set-up
- Higher flexibility due to universal use in one machine
- Higher quality through elimination of workpiece reclamping
Face Gearing
- Highly productive machining of face and bevel gears
- Gearings with and without undercut possible
- Ideal for Hirth joints as well as star ratchet rings and burr grinding discs
- Alternative to single tooth milling with dovetail cutter
- Longer tool life at higher productivity
- High cutting speeds with more teeth per time in operation
- Face gearing and turning with the same set-up
- Higher flexibility due to universal use in one machine
- Higher quality through elimination of workpiece reclamping
Broaching with Auxiliary Unit
- Cost-effective manufacturing of a wide variety of shapes and profiles
- Manufacturing of Torx, splines, grooves, chamfers etc.
- Broaching and turning with the same set-up
- Higher flexibility due to universal use in one machine
- Higher quality through elimination of workpiece reclamping